Reverse roll coaters

Reverse Roll Coating: Precision and Versatility

Reverse roll coaters consist of 3 or 4 roll, configured for metering the coating thickness and transferring it to the substrate. They all have a metering roll and an applicator roll, both rotating in reverse wiping direction of the moving web and back-up roll. There are a variety of roller arrangements available for this type of coaters, and they can be configured as either pan fed or nip fed.

They can be selected for water-based, solvent-based and hot-melt coatings. The pan fed design will be preferred for lower viscosity coatings and equipped with a fourth roller for coating  pick-up and transfer to the applicator roll. The nip fed design will be ideal for coatings with higher viscosity and equipped with rail mounted edge dams, for easily adjusting the coating width.

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Precision Coating: Uniform Results, Every Time

These machines will produce very precise coating layers, and have a wide range of thickness adjustment, for a broad range of fluid viscosity and characteristics. This pre-metered coating methods apply a uniform coating thickness regardless of substrate variations and is primarily adjusted by changing the gap between the applicator and metering rolls. The applied coat weight can be also adjusted by varying the applicator roll speed versus the moving web.

With over 50 years of experience, extensive process knowledge, modeling software and pilot equipment, Pyradia engineers will analyse your specifications and recommend the ideal production line configuration for optimal process efficiency.

Features


  • Pyradia reverse roll coaters features:
  • Solvent-based, water-based or hot melt
  • Wet thickness: 1.0 – 20.0 mils (or more for specific applications)
  • Viscosity range: 100 – 40,000 cps
  • Line speed: up to 1100 FPM (or more for specific applications)
  • Substrate width: 12in to 120in or larger
  • Coating uniformity: around 2% by weight
  • Each roll is independently driven to maintain roll speed ratios
  • High precision ground roller and bearings
  • Pneumatically loaded doctoring blades
  • Aftermarket services
  • CSA and cCSAus certification
  • NFPA 86, OSHA & FM standard compliant
  • Options


  • The following options are available on Pyradia reverse roll coaters:
  • Cartridge coater
  • Reciprocating coating dispensing
  • Tension control
  • Cleanroom configuration
  • Fluid delivery
  • Servo gap adjustment
  • Pattern coating
  • Coater enclosure
  • Scada and remote communication systems
  • Installation and start-up services
  • Heat treating furnaces applications:


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