Coating-laminating lines

Decades of Expertise in Web Coating-Laminating: Pyradia Solutions

Pyradia design and manufacture web converting machinery since 1973.  We offer a wide range of converting machinery, and wide-web coating-laminating lines are central to our offering. Whether you are looking for Knife-Over-Roll (KOR) coating, Direct Gravure coating, Offset Gravure coating, Reverse Roll coating, Saturation coating, Mayer Rod coating, comma coating or Slot Die coating, Pyradia delivers customized machinery to optimize your production.

Pyradia incorporates innovative solutions, flexible design, and machines built according to the highest quality standards, for easy maintenance, longevity, and efficiency. Each machine can be designed for a wide range of coatings, such as PSA coating or barrier coating, whether water based, solvent-based or hot melt, and for a wide variety of substrates such as paper, film and foil coating, nonwovens, textile and many other specialized substrates.

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Customer-Focused Coating Lines: Expert Support from Design to Service

Pyradia coating-laminating lines can accommodate web width from 12 in to 120 in wide, or more, and are equipped with single position unwinds and winders, up to fully automatic turret unwind and winders. They can be configured with a single unwind for self-wound products, or with two unwinds and a laminator for a wide range of laminated product structures.

Pyradia’s customer-centric design approach and dependable after-sales service is the foundation for our growing base of distinguished customers, across multiple industries.

With over 50 years of experience, extensive process knowledge, modeling software and pilot equipment, Pyradia engineers will analyse your specifications and recommend the ideal custom production line configuration for optimal process and cost efficiency.

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Features

  • Pyradia coating-laminating line features:
  • Solvent-based, water-based or hot melt
  • Coater selection: Knife-Over-Roll (KOR) coating, Direct Gravure coating, Offset Gravure coating, Reverse Roll coating, Saturation coating, Mayer Rod coating, comma coating or Slot Die coating,
  • Substrate width from 12in to 120in or larger
  • Production speeds up to 1200 FPM or more
  • High heat and mass transfer dryer efficiency
  • Excellent dryer temperature uniformity
  • Electric or gas heating dryer
  • Web guiding
  • Anti-wrinkle rolls
  • Aftermarket services
  • CSA and cCSAus certification
  • NFPA 86, OSHA & FM standard compliant

    • Options

  • The following options are available on Pyradia Coating-laminating lines:
  • Single position, dual position, turret unwinds and winders
  • Cartridge coater
  • Sleeve roll coater
  • Dual-sided coating
  • Infrared combination heating
  • Laminator gap control
  • Static control
  • Cleanroom configuration
  • Fluid delivery
  • Coater enclosure
  • LFL monitoring
  • Variable speed drives for dryer recirculated air volume
  • Scada and remote communication systems
  • Installation and start-up services

    • Heat treating furnaces applications:

    Drying Curing

    Nonwovens

    Adhesive coating-laminating

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    Get in touch with our experts for tailored solutions to enhance your production processes.
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