Modular cartridge coaters

Pyradia’s modular web coaters are uniquely designed to offer multiple coating methods on the same coater. Our modular coater can be reconfigured in up to six different web coating processes, with quick change over between multiple coating modes, such as direct gravure, reverse gravure, Mayer rod, comma, saturation, and slot die, among others. With our modular technology, you can easily switch from one method to another in a matter of minutes.

Cartridge coaters are also available, where the entire coater module can be removed from the line and replaced by another type of coater. Best suited for wide web production lines, allowing for quick change of the coating head, for switching from one coating method to another, or for offline preparation. These modules are equipped with quick connectors for all services, such electrical an single multiport pneumatic adapters.

All coating methods can be adapted to a modular or cartridge coater, for meeting your current coating requirements and planning for easy addition of alternative coating methods in the future. They can be designed for water based, solvent based and hot melt coatings.

These machines will produce very precise coating layers, and have a wide range of thickness adjustment, for a broad range of fluid viscosity and characteristics.

With over 50 years of experience, extensive process knowledge, modeling software and pilot equipment, Pyradia engineers will analyse your specifications and recommend the ideal production line configuration for optimal process efficiency.

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Features


  • Pyradia modular cartridge coater features:
  • Solvent-based, water-based or hot melt
  • Wet thickness: 0.5 – 20.0 mils (Dependent of selected modules)
  • Viscosity range: 10 – 250,000 cps (Dependent of selected modules)
  • Line speed: up to 1500 FPM (Dependent of selected modules)
  • Substrate width: 12in to 120in or larger
  • Coating uniformity: Dependent of selected modules
  • Pneumatically loaded doctoring blades
  • Aftermarket services
  • CSA and cCSAus certification
  • NFPA 86, OSHA & FM standard compliant
  • Options


  • The following options are available on Pyradia modular cartridge coaters:
  • Modular or cartridge configurations
  • Reciprocating coating dispensing
  • Tension control
  • Cleanroom configuration
  • Fluid delivery
  • Coater enclosure
  • Scada and remote communication systems
  • Installation and start-up services
  • Heat treating furnaces applications:


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