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Combination Coater

Web converting equipment

Combination Coater

This gravure & knife combination coater is designed to operate up to 800 FPM and can process up to 32 in. wide web. It features a pull roll assembly, an offset pivot guider and micrometer adjustments on the enclosed coating chamber and knife assembly.
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Details

complete line of coaters

PYRADIA’s goal is to provide you with the most cost-effective and simplest solution available.

PYRADIA offers a complete line of coaters corresponding to your product characteristics. We manufacture the most flexible and reliable gravure, reverse gravure, reverse roll, knife over roll, wire wound rod, slot die, saturation and split film coaters. All our coaters are designed according to the highest quality standards for long life and easy maintenance. The open frame design of our equipment makes PYRADIA’s coaters the easiest to thread, clean and operate. We offer the choice of fabricated open frame design or heavy machined plate construction to better suit customer’s preference or process needs.

With our coaters you can use a wide range of viscosities. You have the choice of water base, 100 % solids or solvent base coatings. All our coaters are available with speed ranges that meet your requirements. Every coater we manufacture can be added to an existing line or combined with PYRADIA’s unwinds, winders, laminators and dryers to create a completely new process line.

PYRADIA’s coaters can be designed to provide different coating methods on the same machine. Each coater can be equipped with a PLC, a MMI and a computerized control system, depending of your specifications. PYRADIA’s coaters are available in our standard range of characteristics, or specially designed for your particular application.

COATING MACHINE Coating thickness (mils) Viscosity (centipoise) Speed Range (fpm) Width (inches)
Knife Over Roll Coater(Kor) 1 to 30 1,000 to 30,000 0 to 300 0 to 120
Gravure Coater 2 to 5 50 to 10,000 10 to 1200 0 to 80
Offser Gravure Coater 1 to 5 100 to 10,000 10 to 1000 0 to 80
Reverse Roll Coater 1 to 20 2,000 to 30,000 30 to 1200 0 to 100
Multi- Roll Coater 0.2 to 2 100 to 25,000 100 to 1200 0 to 80
Slot Die Coater 0.5 to 40 10 to 1,000,000 0 to 1200 0 to 80


Coating methods

  • Adhesive
    - Hot Melt
    - Pressure sensitive
    - PVC Resin
  • Wear & Gloss Control
    - Polyethylene
    - Polyurethane
    - Acrylic Vinyl
    - Melamine Resin
  • Silicone Release Liner
  • Foam Block Out
  • Humidity Barrier
  • Structural
    - PVC
    - Epoxy
  • Magnetic
  • Special Process


Special Web Process Equipment

Special web process equipment is available and can be integrated to your process line to improve your production and reduce your set up time. In order to meet your specific requirements, PYRADIA offers a wide range of equipment for saturation and coating processes. Our coaters can be designed for papers, films, foils, textiles and composites applications.

Features

  • Enclosed doctor blade application
  • Pan fed application
  • Turret mounted backup rolls
  • Automatic coating gap control
  • Smoothing doctors
  • Humidity control


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