Through-Air Thermoforming

Pyradia designs and manufactures through-air thermoforming equipment. Thermoforming is a process in which materials are heated and then pressed or vacuum-formed into the desired shape. Through-air thermoforming is used for porous materials such as non-wovens and carpets. Hot air is pushed through the product offering excellent heat uniformity. This is also the process of choice for thick materials as it provides the best results, faster.

We fabricate top-rated machinery to cover all your through-air thermoforming needs. Thermoforming ovens, pick-and-place machinery, and unwinds cut-to-length, to name a few. Moreover, our design approach is flexible. We can provide a complete through-air thermoforming solution or an individual machine to be integrated into an existing production line.

We pride ourselves in offering reliable and efficient equipment. For this reason, our team is continuously innovating. We want to ensure that our equipment continues to deliver top-quality products to help you to remain competitive.

THROUGH-AIR THERMOFORMING OVENS

Our through-air ovens can reach high temperatures and can handle high volumes and continuous production. They offer precise temperature control and uniformity, as well as high efficiency.

AVAILABLE CONFIGURATIONS

Our thermoforming equipment is available in different configurations. Some configurations we’ve done in the past include:

- a conveyor design with a pick and place system
- roll cut-to-length design with a stretch carrier system

However, there are multiple configurations available, and we will find the best one for your specific situation.

CUSTOMIZED MACHINERY

Our team of qualified engineers will collaborate with you to understand your business challenges, materials, and products. Your custom-designed thermoforming machinery will be optimized for your process and will result in reduced cycle times and increased productivity. Our business model allows us to offer customized machinery at an off-the-shelf price. Why settle for anything less than machinery specially tailored to your needs?

COMBINATION THERMOFORMING

Certain thermoforming processes involve marrying two different materials requiring different methods. Our team of expert engineers can develop the thermoforming equipment needed best suited for your combination of materials. For instance, we can manufacture a thermoforming oven that simultaneously treats one layer with infrared and the other with through-air heating.

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ADVANTAGES

Evenly distributed heat
Quick heat up
Quick cool-down
Excellent temperature uniformity

TYPES OF COMPONENTS

Bi-components
Acoustic materials
Carpets

TYPES OF MATERIALS

Foams
Coated fabrics
Textiles

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ADVANTAGES

TYPES OF COMPONENTS

TYPES OF MATERIALS

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